Woodyard
You have to keep your processes in the woodyard in top shape to keep up with the demand for pulp. But the operation is dependent on precise synchronization. Trucks have to continually roll in, railcars need to be emptied, logs have to be moved and chips have to move to the pulp mill. So, having the time to perform routine maintenance is tough enough. Getting to infrastructure repairs seems almost impossible given the day has only 24 hours in it. See if you recognize these applications.
Truck Dumper Cylinder Base
Truck dumpers are essential for efficient unloading of logs and chips in woodyards. The hydraulic cylinders that power these dumpers exert significant force on their concrete supports, leading to potential wear and damage over time. A compromised cylinder base can halt operations, causing costly delays.
To ensure rapid and durable repairs:
- Concrete Repair: Utilize high-strength, fast-setting concrete repair materials that bond effectively to existing structures, restoring integrity swiftly.
- Oil Contamination: If the concrete is saturated with oil, apply an oil-tolerant primer to ensure optimal adhesion of repair materials.
- Reinstallation: Secure the hydraulic cylinder base with a fast-setting epoxy grout, facilitating a quick return to operational status.
Implementing these steps minimizes downtime and extends the lifespan of truck dumper systems.
Related Products
Five Star Structural Concrete 50lb Bag
$59.54
Stratarock Deep Pour Fast Set Epoxy Grout .5 cu ft unit
$240.99
Aquafin Vaportight Coat-SG2 2.2 Gallon Kit
$456.9
Five Star Structural Concrete 50lb Bag
$59.54
Stratarock Deep Pour Fast Set Epoxy Grout .5 cu ft unit
$240.99
Aquafin Vaportight Coat-SG2 2.2 Gallon Kit
$456.9
Rapid Repair of Paved Areas
Woodyard pavements endure heavy loads from trucks and equipment, leading to cracks, spalling, and surface degradation. Damaged paving poses safety hazards and can disrupt the flow of materials. Traditional concrete repairs often require extended curing times, which may not align with operational demands.
To expedite repairs without compromising quality:
- Fast-Setting Materials: Employ concrete additives or pre-packaged repair products designed for rapid strength gain, allowing areas to be service-ready sooner.
- Strategic Scheduling: Plan repairs during low-traffic periods to minimize operational impact and ensure adequate curing.
- Surface Preparation: Properly clean and prepare damaged areas to enhance the bond and longevity of repairs.
By adopting these practices, woodyards can maintain safe and functional paved surfaces with minimal disruption.
Related Products
Sika SikaQuick 2500 50lb Bag 187589
$30.05
Sika SikaQuick 2500 50lb Bag 187589
$30.05
Abrasion Resistant Linings
Equipment such as chutes, frames, and hoppers in woodyards are subject to constant abrasion from logs and wood chips, leading to wear that can compromise structural integrity and efficiency. Protecting these components is vital to prevent unexpected failures.
To enhance durability:
- Protective Coatings: Apply abrasion-resistant linings to vulnerable surfaces to shield them from wear and extend their service life.
- Regular Inspections: Conduct routine checks to identify early signs of wear and address them before they escalate.
- Scheduled Maintenance: Plan maintenance activities during scheduled downtimes to implement protective measures without affecting operations.
Implementing abrasion-resistant solutions ensures continuous operation and reduces maintenance costs.
Related Products
Sylmasta WearShield Rapid 5 Minute Impact Resistant Epoxy Paste 3kg
$271.37
Sylmasta Ceramic Supergrade Abrasion Resistant Epoxy Paste 4x500g
$298.8
Sylmasta WearShield Rapid 5 Minute Impact Resistant Epoxy Paste 3kg
$271.37
Sylmasta Ceramic Supergrade Abrasion Resistant Epoxy Paste 4x500g
$298.8